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[News Release] Release of “MOLT AIR” and “MOLT FOAM” from HAYABUSA MOLT Series

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News Release R-1006

Buffing Pad Best Suited for Long Throw Polishers (*1)
Release of “MOLT AIR” and “MOLT FOAM” from HAYABUSA MOLT Series

A Total Solution Proposed by Buffing Pads that Pursue Ease of Use and Durability

FE TRADE CO., LTD will start to offer MOLT Series products from “HAYABUSA” brand which are best suited for long throw polishers(*1). They not only pursue durability which can stand high torque produced by long throw random orbital polishers, but they also have a simple function to handle works from initial cutting to finishing and therefore providing a total solution to polishing works.
(*1) Also known as random orbital polishers

[News Release] Release of "MOLT AIR" and "MOLT FOAM" from HAYABUSA MOLT Series 1

■ Background of the Launch

Today’s improvement of service quality in the auto detailing industry is astonishing. Because of this, requests of tools and equipment are diversified, and especially the market share of long throw polishers, a.k.a. random orbital polishers, is growing day by day. Now it has become known as an independent product category in countries around the world including Japan. However, although anyone can use these long throw polishers (hereinafter called LTP) easily, the Velcro part and intermediate layer of a pad tend to break because of the stress caused by eccentric rotation power with high torque. Also, recently many cars tend to have complex exterior shapes and thin and soft paint, so taking this into account; we have continued research and development of buffing pads which are perfect for use with LTP for three years.

“Soft but Springy”

This conflicting catchphrase is a development concept based on the test results we have gained during development. For example, this expression organizes and integrates a lot of test results, such as softness to conform to bumpy and concave parts, strong springiness to apply pressure and completely polish the panel edges, and well-balanced formula which does not feel sticky when you work on the rounded front part of the hood. Based on this catchphrase, we narrowed down the focus points to the following 5 and developed the products.

  • Having fundamental performance as a “tool” to efficiently bring out abilities of machines to be attached, mainly LTP, and abrasives like polishing compounds.
  • Having flexibility to conform to rounded and concave parts.
  • Being able to apply appropriate pressure and completely polish edges, detailed parts, and the like.
  • Well-balanced even at both low and high speed
  • Having high durability in addition to the above performances

We adopted two core technologies while multidirectionally repeating tests and trial productions: “AirFreed Manufacturing Method” to make the world first boa style pad to keep the air space between worsted yarn by applying two-layered special treatment around each yarn without ruining the texture of it and “FreedHole” (*patent pending) to buffer and disperse stress applied in the center of the pad. In addition, its structure is also designed from the theoretical point of view by verifying the material itself based on the experiences and knowledge that we have acquired for a long time in product development. This led to the birth of MOLT products optimized for LTP, such as ones with two-layered structure that achieve both functionality and durability at high level and ones with a well thought out tapered balance.

■ Characteristics of the Product

◎ AirFreed Manufacturing Method

World first tailor-made boa style polishing pad which has two-layered special treatment around each worsted yarn*.
It does not ruin the texture of the material but reduces heat while keeping the air space between worsted yarns than ordinary boa pads do. It reduces adhesion of polishing compound on the pad surface, so the maintenance is easy.
*Worsted yarn is a yarn made by combing long wool fibers, removing short fibers and spinning them together.

[News Release] Release of "MOLT AIR" and "MOLT FOAM" from HAYABUSA MOLT Series 2

◎ FreedHole*Patent pending

FreedHole buffers and disperses the stress made by LTP concentrated on the center part and enables uniform and smooth polishing work by thoroughly delivering torque. It is also highly effective to prevent various troubles, such as tangled worsted yarns, initial loss of fiber, and burn on the Velcro part.

◎ Functional Dual Layer Structure

We verified compatibility of foam materials from numerous lineups of hard and soft foams and made two-layered pads by a highly evaluated Japanese adhesion method. This structure efficiently reduces multidirectional movements of LTP and reduces friction inside the pad. This improves durability by reducing unnecessary heat and prevents deterioration of the material.

◎ Tapered Balance Optimized Tapered Angle

Basically buffing pads have to move freely on a large flat surface. On the dumpy parts or panel edges, the angle of the tapered edge is such an important factor. We found the best balance of tapered angle for movements of LTP from the theoretical point of view acquired by our longtime and repeated trials.

■ From the Section in Charge

What is a buffing pad optimized for eccentric rotation movement? How can a buffing pad utilize the power and wide rotation rate of LTP while adding durability and persistence? We have struggled every day. As the answers to these questions, we found “soft but springy”. We repeated a lot of verifications and considerations, trials and errors. While we grabbed many prototypes and figured out their mechanisms, we developed the technologies like “AirFreed Manufacturing Method” and “FreedHole” based on our experiences and view point that is always focusing on actual work sites. We believe that the MOLT Series will introduce new form of detailing works and changes in buffing pad category.

■ Product Summary

Product Name MOLT AIR MOLT FOAM
Diameter 90φ ~ 175φ 90φ ~ 175φ
Fiber Length | Material 22mm / 16mm / 12mm  Super Fine ・ Micro Fine
Thickness (15+W)T / (10+10+W)T (5+10)T / (5+15)T / (10+20)T
Hole Diameter 20φ-40φ 10φ-30φ
Velcro Diameter 80φ-155φ 80φ-160φ
Materialsourcedfrom / Productmadein Australia / Japan Japan